The Jindex Innovations
Patented
In-Line Sleeve replacement
The unique
"In-Line" sleeve replacement allows the
sleeve to be changed without having to
remove the valve from the pipeline.
FAST CHANGE = SHORT DOWNTIME =
LOW COST
= UNDER BUDGET
| Example: |
Maintenance equipment and personnel
for a
6 inch open frame sleeve replacement
|
|
Item
|
Tradtional
Pinch
Valve
|
Jindex
Pinch Valve
|
|
Personnel
|
1 electrician,
2 fitters
|
1 fitter
|
|
Equipment
|
Forklift and/or
block & tackle
|
None
|
|
Heaviest lift
|
100 lb (45 kg)
|
11 lb (5 kg)
|
| Downtime |
1 hour
|
10 minutes
|
|
With traditional Pinch Valves, changeover of worn sleeves can be
a long and complicated process. Due to the weight of the pinch valve
and the mechanism of sleeve retention, traditional pinch valves
require removal of the valve from the pipe and partial or complete
dismantling to replace the sleeve. For valves above 5 inch (125mm)
size this process typically requires hoisting equipment and extra
personnel, with hours of process downtime required........
Enter the new generation Jindex Pinch Valve.
Jindex Pinch Valve sleeve replacement is child's play!
The patented in-line sleeve replacement system reduces changeover
time from hours to a matter of minutes with no requirement for extra
personnel or lifting equipment. This translates directly to the
bottom line by increasing plant availability.
Sleeve Technology
The Jindex Pinch Valve sleeve design represents the latest in elastomer
technology, with fully moulded reinforced rubber polyurethane and
a new polyurethane material, ReoThane, which combines flex-life
and abrasion resistance.
Reduced Bore Sleeves
Jindex sleeves are available in full bore and reduced bore configurations.
This allows optimized valve flow control and scope for future flow
increases.
A simple increase or decrease in sleeve bore fitted to the original
valve can often eliminate the need for a totally new valve.
We have a wide range of sleeve moulds for each valve size with
varying wall thicknesses and bore sizes. The wall thickness is independent
of bore size to optimize wear resistance.
These are available in most sleeve materials.

Photo shows two sleeves for a 250mm (10") valve, one with
a 250mm (10") bore and the other with a 150mm (6") bore.
Rubber Sleeves
Fully moulded synthetic fibre reinforced sleeves are available
in various rubber grades including natural, butyl, nitrile, and
EPDM. The use of state of the art reinforcing has left more
room for thicker wear surfaces which results in improved sleeve
life compared to other pinch valve sleeves.
Opening tags are available. These may be required for valves which
are normally closed for extended periods. at low line pressures.
Polyurethane Sleeves
The choice of polyurethane sleeves allows greater scope for achieving
maximum sleeve wear life and resulting lower plant maintenance
costs. Extensive development work over a number of years has
resulted in the Jindex Pinch Valve polyurethane sleeve.
Polyurethane sleeves have successfully overcome common "trouble
spots" for rubber sleeves, which include
- angular particle slurries such as coal or the presence of sharp
debris which tend to slice rubber
- excessive rubber sleeve "flutter" with high pressure
drop across the valve
- rubber "set" with valves left in a partially or fully
closed position for extended periods
ReoThane
ReoThane has been developed primarily for extreme wear or corrosion
applications.
ReoThane consists of a reinforced rubber-polyurethane composite
resulting from a multi-step manufacturing process.
The result is a sleeve which may offer the following specific benefits
for your application:
- The superior cut/tear and sliding abrasion resistance of ReoThane
outlasts traditional rubber materials handling hose in many difficult
applications
- The resilient rubber backing provides a 'live' surface which
is designed to produce greater impact and abrasion resistance
than lined rigid pipe
- Various ReoThane formulations can be supplied to match chemical,
temperature and abrasion conditions
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